Purchasing an automated screen printing equipment is a significant yet beneficial financial commitment. It is the simplest and best method for expanding your printing capabilities.
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It can be restrictive to use a manual screen printer, particularly when you are inundated with dozens of orders from clients. Your productivity will suffer greatly as a result of being overburdened.
Therefore, you may be making the appropriate choice if you have been thinking about purchasing an automatic screen printing press.
The necessity of an automatic screen printing machine and the things you should know before purchasing one will be covered in this article.
An Automatic Screen Printing Machine: What Is It?
An automatic screen printing machine runs an automatic press, in contrast to a manual screen printer.
In eight hours, it can generate up to 5000 prints, compared to around 500 produced by a manual screen printer.
Additionally, it guarantees uniformity and consistency across your printing.
The automatic screen printing machine is used by many screen printing companies to automate their processes. Additionally, they profit from the printer’s uniformity, speed, lower labor expenses, and less wear and tear.
What Advantages Do Automatic Screen Printing Devices Offer?
Quickness and Enhanced Efficiency
A major factor in the decision of many clothing decorating businesses to purchase automatic screen printing equipment is speed. They are able to do more work in less time. Consequently, managing big orders with strict deadlines becomes simpler. You can print patterns with more colors by using automated screen printing, which allows you to print more clothes more quickly. Let’s say you wish to print 600 T-shirts, with the front and back in six different colors. With a manual printer, it would take more than sixteen hours to do that. But you would just need two and a half hours if you had an automated printer. Between 400 and 800 prints may be produced each hour using automatic printers.
Regularity
Using manual printing machines to create consistent prints is difficult. With automated screen printers, however, this is not the case. To ensure that the same amount of pressure is applied to the clothing at the same angle, the machine pushes or pulls the squeegee for you. They provide you complete control over the angle, speed, and pressure of the machine. Thus, each print will be the same.
Decreased Stress
Unlike the manual printer, the automatic printer simply requires you to load and unload the clothes, set up the squeegees, ink, and screen, and click a few buttons. The strain of pushing and tugging squeegees is not something you have to endure. You are therefore less likely to experience discomfort or physical pains. In addition, it provides versatility. The clothes could be arriving later than anticipated, or you might have forgotten to buy them. An automated can still assist you send out orders fast, so you don’t need to worry about that.
Lower Labor and Labor Expenses
Because automated screen printers are more efficient, you may reduce the number of employees you need to recruit to handle your printing needs. In a similar vein, you are not required to cease printing for any reason. For instance, your employee may need to take a leave of absence or call in sick. You may need to pay someone else to press the prints if you’re simply using instructions. However, if you have an automated and an employee is unable to work, you can still get prints produced as long as someone is available to set up the print run and load and unload clothing because you don’t need someone to push or pull the squeegee.
Indications of the Need for an Automatic Screen Printing Device
It is imperative that you get an automated screen printing press if you are dealing with any of the following issues:
More clients, both new and old, are requesting larger works with more printed clothing and colors, which you must decline.
Due to excessive effort, you or your staff are either approaching burnout or are beginning to sustain injuries from pushing and dragging the squeegee.
You have strict deadlines to fulfill.
The artwork or designs you wish to print are too complex for your manual printer to handle.
You need more time to devote to business-growth initiatives.
What is required before purchasing an automatic screen printer?
Here are some things to think about first if you’re thinking about purchasing an autonomous printing equipment for your company.
Power
A machine that prints screens automatically needs a lot of electricity. Therefore, before you choose to get one, you must make the required arrangements for that. It would be preferable to think about if the power supply in your building is three-phase. Otherwise, you must purchase one. To determine if your building can manage the additional electricity demand, you also need the services of an electrician. 220 volts are required for the dryers, flashers, and press.
Knowledge
The machine has to be operated by someone even if it is automated. Such an individual must possess the technological know-how to approach it. They ought to be able to print wet on wet, for instance. Because wet-on-wet printing eliminates the need for color flashing, it saves printers a significant amount of time. Saving time leads to more prints, which accelerates the return on your investment in the automated machine.
Screen printers must, of course, be aware of the screen’s mesh, mesh counts, and screen tension, just like they would with manual printing. In order to guarantee a precisely positioned print on the automated, they must also feel at ease with the pre-registration of screens.
Sufficient Room
Additionally, the space where the machine will be installed needs to be sufficiently large. You should keep in mind the various pieces of equipment that are utilized in conjunction with the machine, including your screens, exposure units, washout booths, etc. More room would be needed for dryers, exposure units, and larger screens. To visualize where your equipment may go, think about creating floor layouts.
Airline companies
Airlines must be installed in your shop since automatic presses are pneumatic. They may be mounted on the floor or the ceiling. An air compressor, chiller, air line, couplings, and valve are other gear you’ll need. You can get expert assistance if you are unsure about how to set it up.
Developed Clientele
Before you think about investing in an automatic printing equipment, you must already have a backlog of clients and big orders. In this manner, you may maintain a consistent cash flow and receive significant returns on your investment.